Bespoke Engineering

Custom Test Solutions

When standard equipment doesn't meet your needs, we design and build bespoke load banks, EVSE testers, and complete test systems tailored to your specific voltage, power, and application requirements.

Bespoke

Designed for your exact needs

4–6 weeks

Typical custom delivery

Full

Engineering support

Why Standard Equipment Sometimes Isn't Enough

Off-the-shelf load banks and testers are designed for common applications. When your requirements fall outside standard specifications, custom engineering is the only path to accurate, reliable testing.

Non-Standard Voltage

Your generator, UPS, or charger operates at a voltage not available in standard load banks — 480V, 690V, 6.6kV, 11kV, or custom DC voltages. Standard equipment simply can't connect.

Unusual Power Ratings

Your application requires a specific power rating that falls between standard sizes — or exceeds the maximum off-the-shelf capacity. Custom design bridges the gap.

Special Form Factors

Space constraints, environmental conditions, or integration requirements demand a form factor that standard equipment cannot accommodate — custom enclosures, modular designs, or integration with existing systems.

Unique Test Requirements

Complex test sequences, specific communication protocols, or specialized data logging requirements that standard controllers cannot support. Custom software and control systems solve this.

Our Custom Engineering Approach

We combine deep engineering expertise with flexible manufacturing to deliver custom test solutions that meet your exact specifications. From initial concept through design, manufacturing, and commissioning, we partner with you to ensure the final system performs flawlessly.

What we can customise:

Voltage & power — AC (208V to 15kV) and DC (12V to 1500V) with custom kW/MW ratings
Form factor — portable, rack-mounted, trailer-mounted, containerised, or integrated into existing enclosures
Control systems — custom PLC, touchscreen, remote control, or PC-based data acquisition
Communication protocols — Modbus, CAN bus, OPC-UA, or proprietary protocols for EVSE testing
Environmental ratings — IP-rated enclosures, hazardous location (ATEX), high-altitude, or extreme temperature designs

Our custom development process:

Requirements Definition

Collaborate with your engineering team to define technical specifications

Feasibility Study

Engineering analysis, component selection, and project plan

Detailed Design

CAD modelling, electrical schematics, control system architecture

Manufacturing

Precision fabrication, assembly, and in-process quality control

Factory Testing

Full functional and performance testing before shipment

Commissioning

On-site installation support, training, and handover documentation

Custom Capabilities Overview

Our engineering team has delivered custom solutions across a wide range of industries and applications.

Custom Engineering Capabilities

Capability	Range / Options	Application Examples
AC Voltage Range	208V – 15kV, 50/60Hz, single/3-phase	Marine generators, high-voltage UPS, utility-scale testing
DC Voltage Range	12V – 1500V DC	Battery testing, DC UPS, renewable energy storage, electric vehicle battery packs
Power Rating	5kW – 10MW+ (in single or modular systems)	Large generators, data center commissioning, industrial motor testing
Control Systems	PLC, HMI, PC-based, remote, SCADA integration	Automated test sequences, integration with existing facilities
Enclosure Options	Portable, rack, trailer, container, NEMA/IP rated	Indoor/outdoor, harsh environments, space-constrained installations

Have a Unique Testing Requirement?

Let's discuss your specific needs. Our engineering team will evaluate your requirements and provide a custom solution design and quotation tailored to your application.

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